CASE STUDY: Beer Producer JSB Boosts Operation Effectiveness with BSLBATT Li-ion Batteries.

2020/06/18 | Lithium Forklift Battery | 0

CASE STUDY: Beer Producer JSB Boosts Operation Effectiveness with BSLBATT Li-ion Batteries.

Summary.


It’s no secret that many China like their beer. From bars to restaurants to liquor and grocery stores, the cold brews are generally easy to find. But what most beer aficionados do not know is that distribution businesses are responsible for getting their favorite beverages to nearby locations.


This is the job of the JSB. of Huizhou China, a company that serves locations throughout the city.


Having a clean and efficient warehouse is essential to Standard Distributing. The company found this mission was not being fulfilled in the battery charging and charging area for its electric lift trucks running on lead-acid batteries. The area was hard to keep clean with the lead-acid batteries daily maintenance requirements, frequent changes of the batteries, and eight-hour shifts for charging and after-charging cooling.


BSLBATT (Wisdom Industrial Power Co., Ltd). offered a winning solution with its Li-ion batteries. It was just what Standard Distributing needed to help its operations.


In April of 2020, the company switched its lift trucks fleet to Li-ion, a move that allowed the company to streamline its fleet from 20 trucks down to 15 to do the same job!


The flexibility to configure the lithium-ion batteries for the specific task (high lifts in a temperature-controlled warehouse) allowed to resize the trucks fleet. The Li-ion batteries can be quickly charged anywhere during small breaks and lunchtime, meaning a battery changing and charging area was no longer needed. The part of the warehouse designated for lead-acid batteries which repeatedly grew dirty was just cleared.


Switching to BSLBATT lithium-ion batteries has improved the overall efficiency of material handling operations at JSB and rendered the warehouse cleaner and safer.


BSLBATT Battery

About the Client

JSB Company serves over a thousand licensees citywide, according to the business. Huizhou, with a population of 4,520,000 has a beer market consumption of over 15.2 million cases, the company website reported.


To bring the products to these licensees, JSB Company works from a temperature-controlled warehouse and office location in New Dongjiang, Huizhou.

The Challenges

The lead-acid batteries in use by the company were creating maintenance and safety issues for the staff, adding a significant amount to the operations costs. JSB Company needed a safe power source for its trucks, as well as a means for eliminating the ongoing costs associated with battery maintenance.


With sustainability efforts underway and a business serving a variety of customers citywide, the cleanliness and efficiency of the warehouse is of paramount importance, according to JSB Company warehouse manager, Mr. Li.


The company had 20 three-wheel sit down trucks running with lead-acid batteries.


“The battery charging area was dirty,” said Mr. Li, who said he was on the lookout for a way to improve this section in the warehouse.


JSB Company is committed to its green policy, which the company says is “raising the bar on saving energy and conserving natural resources.” Recently, JSB Company added the use of BSLBATT Li-ion batteries to its green initiatives.

The Solution

In April 2020 at the end of the lease cycle, JSB Company leaders considered a proposal for the same 20 sit-down trucks powered by lead-acid batteries or 15 trucks running with BSLBATT Li-ion batteries. They learned a smaller fleet of trucks with Li-ion batteries could be quite sufficient for warehouse needs, since opportunity charging would eliminate the necessity of having spare trucks on hand. Also streamlined would be the physical warehouse space, without the need for battery charging and charging station.


The company decided to move from lead-acid to BSLBATT Li-ion batteries with the purchase of nine Hyster J30-40XNT 36v stand-ups and six CAT LIFT TRUCKS 2ET2500 36v sit-downs.

The Results

The company is pleased with the impact of the newly implemented equipment, which concurrently addressed the issues of cleanliness, safety, and efficiency.


This change fulfilled BSLBATT’s promise to JSB Company for no downtime during work shifts for changing batteries.


As the Li-ion batteries do not need to be watered, charged or maintained daily, the warehouse’s formerly messy charging station is also no longer a concern, according to company leaders.


The elimination of maintenance needs also means safer working conditions in the warehouse, as workers are not required to work with lead-acid batteries with a risk of leaks or spills.


Using Li-ion batteries translated to a reduced fleet of trucks for the company, requiring only 15 trucks on hand in the warehouse as opposed to 20, thanks to the opportunity charging possible with lithium-ion.


In addition to cost savings, these changes also help support the company’s effort to pursue a green policy within operations.


“BSLBATT Batteries ensured the switch to Li-ion was smooth and caused no interruption to JSB Company operations. On top of minimizing downtime during shifts, we finally got rid of the lead-acid batteries daily maintenance and messy charging area. Both are simply not needed with BSLBATT Li-ion Batteries,” said Mr. Li, of the process of implementing BSLBATT batteries and the ensuing improvements to the warehouse facility and operational process which resulted from the change.

Advantages For All – How Li-ion Battery Technology Can Help Your Business

The switch to Li-ion at JSB Company. provided several results the company was looking for. For those also in food and beverage distributing, the use of Li-ion batteries provides a means to clean up warehouse space reserved for battery charging, a need particularly important in meeting standards of safe conditions for food and beverages.


And for those throughout the material handling industry, JSB Company experience illustrates how the implementation of lithium-ion batteries offers a chance for improved efficiencies and safer work conditions without the need for daily battery maintenance.

About the Author

Lithium Forklift Battery

Since 2012, served as chief engineer in our company, won a “Hefei gold worker" and another honorary title, its lead type low-temperature water system 76 Ah aluminum shell lithium iron phosphate power battery won the fifth worker in Hefei title of “Excellent" technology innovation achievements, Leading the development of ternary aluminum shell, water system lithium iron phosphate aluminum shell, water system lithium iron phosphate plastic shell and other products.

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